As detailed in “Forming laser-cut piece parts on a press brake” by Tim Heston on The Fabricator, modern metal fabrication processes are evolving, with fabricators exploring alternatives to traditional punching machines for forming sheet metal parts. One such innovation involves utilizing press brakes to add formed features to laser-cut sheet metal components.
In contemporary metalworking workshops, advancements in automation and precision have led to significant changes in part production. While punched parts exhibit characteristics such as material waste, mild marking, and burrs, laser-cut components offer superior quality, clean edges, and precise cutting. However, forming features on laser-cut parts presents a challenge that fabricators must address.
Operating at the forefront of this shift, leveraging press brake technology to streamline the production of formed features on laser-cut sheet metal parts. By embracing press brakes for forming operations, fabricators can eliminate the need for punching machines, reduce material waste, and enhance overall efficiency.
Operating a press brake enables fabricators to achieve precise forming results with minimal handling. Unlike traditional punching processes, which often involve nested parts and complex programming, press brake forming offers simplicity and versatility. Fabricators can produce parts with various forms, sizes, and shapes efficiently, meeting the diverse demands of modern manufacturing.
While transitioning to press brake forming presents challenges such as programming adjustments and workflow integration, the benefits outweigh the hurdles. Press brakes offer greater flexibility, allowing fabricators to handle thicker materials and intricate forming requirements with ease. Additionally, the elimination of punching machines simplifies shop operations and reduces maintenance costs.
The commitment to innovation in metal fabrication underscores its dedication to providing cutting-edge solutions to the industry. By adopting press brake technology for laser-cut forming, fabricators can optimize production processes, enhance product quality, and stay competitive in today’s rapidly evolving market.
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Photo and article with all rights reserved, courtesy of thefabricator.com